I have managed to resolve the problem and thought i would share this with the community, i am currently using the developer studio. From the file menu select the properties option and select the export option for text files and add the character size and number of characters per page, then change the page size to the exact division of the total number of characters by the individual character size in pixels and create each field to the correct pixel width and format inline with each other. Text size can now be lowered to suit your needs and then run the report with the header and the footer information deleted and you are presented with a text file that is fixed column width and specific width in size.